{"id":7646,"date":"2022-05-07T09:38:00","date_gmt":"2022-05-07T09:38:00","guid":{"rendered":"https:\/\/ttlwebprod.tatatechnologies.com\/uncategorized\/100-visibility-into-shop-floor-operations-thats-better\/"},"modified":"2022-05-07T09:38:00","modified_gmt":"2022-05-07T09:38:00","slug":"100-visibility-into-shop-floor-operations-thats-better","status":"publish","type":"post","link":"https:\/\/ttec-web-dev.tata.thef.net\/in\/success-stories\/100-visibility-into-shop-floor-operations-thats-better\/","title":{"rendered":"Quality products manufactured on time. That\u2019s engineering."},"content":{"rendered":"\n<div class=\"wp-block-create-block-copy-block-two py-5 pb-11 pt-5 mb-20 md:pt-8 md:pb-11\"><div class=\"container px-6\"><svg class=\"w-full mb-7\" version=\"1.2\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"1536\" height=\"10\"><defs><clipPath clipPathUnits=\"userSpaceOnUse\" id=\"cp1\"><path d=\"M0-1h1919.71v12.66H0z\"><\/path><\/clipPath><\/defs><g id=\"Clip-Path\" clip-path=\"url(#cp1)\"><g id=\"Layer\"><path class=\"text-purple s0\" d=\"M.5 11.5 5.2-.8M7.5 11.5 12.2-.8M14.5 11.5 19.2-.8M21.5 11.5 26.2-.8M28.5 11.5 33.2-.8M35.5 11.5 40.2-.8M42.5 11.5 47.2-.8M49.5 11.5 54.2-.8M56.6 11.5 61.2-.8M63.6 11.5 68.3-.8M70.6 11.5 75.3-.8M77.6 11.5 82.3-.8M84.6 11.5 89.3-.8M91.6 11.5 96.3-.8M98.6 11.5l4.7-12.3M105.6 11.5l4.7-12.3M112.6 11.5l4.7-12.3M119.7 11.5l4.6-12.3M126.7 11.5l4.7-12.3M133.7 11.5l4.7-12.3M140.7 11.5l4.7-12.3M147.7 11.5l4.7-12.3M154.7 11.5l4.7-12.3M161.7 11.5l4.7-12.3M168.7 11.5l4.7-12.3M175.8 11.5l4.6-12.3M182.8 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md:grid grid-cols-1 md:grid-cols-2 mb-7\"><h3 class=\"font-header text-4xl md:text-5xl pb-5 -mt-1 text-primary pr-5\">Challenge<\/h3><div><div class=\"copy-block-two-blurb text-lg\"><p>For most of its manufacturing processes, the customer traditionally relied on manual production planning that was not aligned to LEAN manufacturing principles. This led to inefficient inventory management and lack of warehouse integration, which resulted in poor plant floor visibility. The customer contemplated implementing a suitable enterprise solution to align its manufacturing processes and remove friction between its traditionally siloed business functions. With its reputation as a leading global provider of digital solutions for enterprise modernization, the customer chose Tata Technologies to turn its vision into reality.<\/p><\/div><\/div><\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-create-block-copy-block-two py-5 pb-11 pt-5 mb-20 md:pt-8 md:pb-11\"><div class=\"container px-6\"><svg class=\"w-full mb-7\" version=\"1.2\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"1536\" height=\"10\"><defs><clipPath clipPathUnits=\"userSpaceOnUse\" id=\"cp1\"><path d=\"M0-1h1919.71v12.66H0z\"><\/path><\/clipPath><\/defs><g id=\"Clip-Path\" clip-path=\"url(#cp1)\"><g id=\"Layer\"><path class=\"text-purple s0\" d=\"M.5 11.5 5.2-.8M7.5 11.5 12.2-.8M14.5 11.5 19.2-.8M21.5 11.5 26.2-.8M28.5 11.5 33.2-.8M35.5 11.5 40.2-.8M42.5 11.5 47.2-.8M49.5 11.5 54.2-.8M56.6 11.5 61.2-.8M63.6 11.5 68.3-.8M70.6 11.5 75.3-.8M77.6 11.5 82.3-.8M84.6 11.5 89.3-.8M91.6 11.5 96.3-.8M98.6 11.5l4.7-12.3M105.6 11.5l4.7-12.3M112.6 11.5l4.7-12.3M119.7 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11.5l4.7-12.3M1507.5 11.5l4.7-12.3M1514.5 11.5l4.7-12.3M1521.5 11.5l4.7-12.3M1528.5 11.5l4.7-12.3M1535.5 11.5l4.7-12.3\" style=\"stroke:#350FA2\"><\/path><\/g><\/g><\/svg><div class=\"copy-block-two md:grid grid-cols-1 md:grid-cols-2 mb-7\"><h3 class=\"font-header text-4xl md:text-5xl pb-5 -mt-1 text-primary pr-5\">Solution<\/h3><div><div class=\"copy-block-two-blurb text-lg\"><p>To address the lack of tight integration of MES system with the customer\u2019s ERP and third-party logistics software, shop floor control system, and finished good yard, Tata Technologies leveraged its IP \u2013 FactoryMagix, a proprietary MES solution.<\/p><p>From product tracking and genealogy to maintenance management and document control, our MES solution &#8211; \u2018FactoryMagix\u2019 is designed to enable connected plant-wide manufacturing operations. As part of the FactoryMagix solution provided to the customer, the functionalities included \u2013 order management, kitting, pick list generation, JIT\/JIS, e-KANBAN, ANDON system, genealogy, traceability, torque and test data logging, and digital work instructions. Through our proprietary MES platform, we delivered a modular solution built to accelerate digital transformation while improving operations efficiency and driving compliance. As part of the engagement, we also leveraged Ignition MES to meet the customer requirements during the later stages.<\/p><p>For better visibility and real-time decision making, we also integrated multiple PLCs, barcode printers, and scanners at two assembly plants for the customer\u2019s make-to-order and make-to-stock products. Moreover, reporting of real-time information, reflecting actual results via dashboarding &amp; e-mail alerts, ensured communication of process and production information to the right people at the right time. This helped improve decision-making related to maintenance, productivity, and quality purposes.<\/p><p>What started off as a partner-client engagement, has now grown from strength to strength, recognizing our trusted ability to deliver successful digital enterprise solutions above and beyond. 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This customer, a global manufacturer of compressed air and gas solutions, was looking to integrate and transform its manufacturing operations. Tata Technologies leveraged its proprietary accelerator and solutions to connect plant-wide manufacturing operations and improve productivity.<\/p>\n","protected":false},"author":2,"featured_media":5411,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[80,105,83,120,121,84,132],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Quality products manufactured on time. 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